Cylindrical and Internal Grinding Machine CORMAK MW500 Ø200x500 mm
Our cylindrical grinders provide stable operation and low noise levels, making them ideal for production environments. Equipped with screw pumps in the hydraulic system, they ensure smooth operation with minimal sound. Additionally, the precision spindle of the grinding head guarantees excellent rigidity and high rotational accuracy, resulting in superior surface quality of the machined shafts.
Cylindrical and Internal Grinding Machine Ø200x500 mm – Precision in cylindrical machining
The Cylindrical and Internal Grinding Machine Ø200x500 mm is an advanced industrial machine designed for precision grinding of external and internal cylindrical surfaces. Its solid construction and modern technology ensure exceptional machining accuracy and reliability under demanding production conditions.
Main advantages of the Cylindrical and Internal Grinding Machine Ø200x500 mm
The Cylindrical and Internal Grinding Machine Ø200x500 mm is a versatile solution for manufacturing facilities that require precision machining of cylindrical components with diameters up to 200 mm and lengths up to 500 mm. Designed for professionals, it combines advanced features such as precise feeds and a hydraulic drive system with a rigid frame, guaranteeing reliability and performance. The machine enables both external grinding of shafts and internal grinding of holes with diameters ranging from 25 to 100 mm, making it ideal for a wide range of applications. Its versatility, high precision, and extensive standard equipment meet the expectations of even the most demanding users. Key benefits include:
- High machining accuracy: Minimum feed of 0.0025 mm and precise cross-feed adjustments (coarse 0.01 mm, fine 0.0025 mm) ensure perfect surface finishing.
- Versatile applications: Capable of grinding shafts with diameters from 5–200 mm (without steady rest) and holes from 25–100 mm, providing flexibility in machining a variety of workpieces.
- Stability and durability: The rigid 3000 kg frame minimises vibrations, ensuring consistent accuracy during intensive operation.
- Efficient hydraulic system: A 1.1 kW hydraulic power unit motor ensures smooth and precise table movement, enhancing machining performance.
- Comprehensive standard equipment: Includes an internal grinding head, 3-jaw chuck, and coolant tank, increasing the machine’s functionality.
- Ready to operate: Fully equipped for immediate production start-up, reducing downtime and improving workflow efficiency.
Construction and technology
Rigid frame and precision components
The Cylindrical and Internal Grinding Machine Ø200x500 mm features a robust 3000 kg design ensuring stability during machining. Equipped with precision guideways and a spindle driven by a 4 kW motor, it operates with a grinding wheel sized Ø400x50xØ203 mm for efficient external grinding. The internal grinding head, powered by a 1.1 kW motor, allows precise finishing of internal surfaces.
Advanced feed system
The machine provides a maximum cross-feed of 205 mm and precise coarse (2 mm/rev) and fine (0.5 mm/rev) adjustments. A minimum feed of 0.0025 mm and wheel wear compensation of 0.0025 mm guarantee exceptional accuracy. The hydraulic table drive ensures smooth movement, essential for precise operations.
Cooling system and workholding
The cylindrical grinder is equipped with an efficient cooling system powered by a 0.125 kW pump with a flow rate of 25 L/min, protecting both the workpiece and the grinding wheel from overheating. The 165 mm 3-jaw chuck and rotating headstock with MK4 taper provide secure clamping, increasing safety and precision.
Precision and performance
The Cylindrical and Internal Grinding Machine Ø200x500 mm delivers excellent surface finish thanks to its precise feed control and rigid structure. The maximum external grinding length is 500 mm and internal 100 mm, enabling the machining of components of varying dimensions. The wheel’s surface speed of 35 m/s and table swivel range (3° right, 9° left) allow adjustment to specific requirements, ensuring smooth surfaces with minimal tolerances.
Applications
The Cylindrical and Internal Grinding Machine Ø200x500 mm is designed for industrial facilities that require precision machining of cylindrical components. Applications include:
- Machinery industry: Grinding of shafts, bushings, and cylindrical elements with diameters up to 200 mm.
- Toolmaking industry: Manufacturing and reconditioning of precision cutting tools and injection moulds.
- Repair workshops: Rebuilding of mechanical components such as drive shafts and hydraulic parts.
- Automotive industry: Machining of shafts and bores in engine and transmission components.
Technical specifications
Technical data
| Centre height | 100 mm |
| Distance between centres | 500 mm |
| Grinding range | Ø200 x 500 mm |
| Workpiece diameter with steady rest | 5–60 mm |
| Workpiece diameter without steady rest | 5–200 mm |
| Internal grinding diameter | 25–100 mm |
| Maximum workpiece weight | 100 kg |
| External grinding length | 500 mm |
| Internal grinding length | 100 mm |
| Spindle speed | 25–380 rpm |
| Grinding wheel size | Ø400 x 50 x Ø203 mm |
| Grinding wheel speed | 35 m/s (1670 rpm) |
| Spindle motor power | 4 kW – 1500 rpm |
| Internal grinding motor power | 1.1 kW – 3000 rpm |
| Hydraulic power unit motor | 1.1 kW – 1500 rpm |
| Coolant pump power | 0.125 kW – 3000 rpm |
| Machine weight | 3000 kg |
| Machine dimensions | 2040 x 1800 x 1650 mm |
Standard equipment
- Coolant tank
- Dresser
- Grinding wheel
- Balancing arbor
- Centres (4 pcs)
- Stopper
- Wheel removal tools
- Sealing ring
- Balancing fixture
- CE declaration
- Internal grinding head
- 3-jaw chuck
- Internal grinding nozzle
Optional equipment
- Open steady rest: For stable grinding of longer shafts.
- Closed steady rest: Increases accuracy when machining smaller diameters.
- 4-jaw chuck: For holding irregularly shaped workpieces.
- Flanged grinding wheel: For specialised grinding applications.
- Diamond dresser: Enhances grinding precision and wheel life.
Order your cylindrical grinding machine today
Boost your production efficiency with the Cylindrical and Internal Grinding Machine Ø200x500 mm. Contact us for a detailed offer or schedule a machine demonstration. Choose precision and reliability – choose CORMAK cylindrical grinders!