Magnetic Coolant Separator CORMAK

The magnetic coolant separator is a professional solution for continuous filtration of machining fluids and oils in demanding industrial environments. Its design ensures effective removal of metallic contaminants from closed-loop systems, maintaining stable process conditions and extending equipment life.

Magnetic Coolant Separator – Key Benefits in Maintaining Fluid Purity

In machining processes, coolant circulating in a closed system is constantly exposed to metallic contamination. Ferromagnetic particles act as abrasive material, accelerating pump wear, causing deposits in channels and nozzles, and destabilising the lubrication film. As a result, surface quality decreases, tool life shortens, and machine downtime due to maintenance increases.

The magnetic separator for machining fluids solves this problem by automatically and continuously capturing metal particles without interrupting operation. This ensures consistent coolant quality and stable cooling performance, even under heavy-duty conditions.

Advantages of Implementing a Magnetic Separator in Coolant Systems

• Continuous coolant cleanliness without production interruptions.
• Protection of pumps and components through the reduction of abrasive particles.
• More stable machining quality with fewer scratches and higher precision.
• Extended coolant life and lower disposal costs.
• Reduced maintenance and lower filtration system costs.
• Improved waste handling – automatic chip removal outside the working area.

Why Magnetic Separation Is More Effective for Ferromagnetic Particle Removal

Unlike mechanical filters that require cleaning and are prone to clogging, magnetic separation works continuously and maintenance-free. The coolant magnetic separator consistently removes ferromagnetic particles, maintaining steady fluid flow and high system availability.

Construction and Operating Technology

The device is designed for automatic separation of metallic contaminants from process fluids. Its main working component is a stainless-steel magnetic drum that attracts ferromagnetic particles from the coolant as it rotates. The collected particles are then transported away from the working area.

The system uses a dual-shaft arrangement:

• Magnetic drum shaft – captures and holds metal particles during separation.
• Rubber-coated pressure shaft – stabilises chip collection and directs debris into the waste container.

The separator’s integrated tank ensures controlled coolant flow through the magnetic zone, enabling continuous operation without operator intervention.

Performance and Efficiency in Production Environments

With a capacity of up to 25 L/min, the unit is suitable for standard coolant systems used in machining and grinding. Effective removal of metallic debris provides:

• stable cooling and lubrication parameters,
• reduced risk of scratches and surface defects,
• longer coolant and component life,
• greater process consistency in continuous production.

Applications

The magnetic separator is used wherever coolant or lubricating fluids contain ferromagnetic particles. It is particularly recommended for:

• CNC machining centres and workshops,
• production lines with cutting or milling operations,
• grinding stations using oil- or water-based coolants,
• recirculating coolant systems requiring continuous cleaning.

Why Implement a Magnetic Separator in Coolant Systems?

Contaminated coolant affects both process quality and maintenance costs. The magnetic coolant separator improves efficiency by maintaining fluid cleanliness without the need for filter replacement. Operating continuously, it automatically removes chips to a collection container, keeping the workstation clean and operational.

Standard Equipment

• Magnetic separator with stainless-steel magnetic drum
• Rubber-coated pressure roller
• Working tank
• Electric drive

Optional Equipment

• Chip container customised for production station
• Coolant system connection extensions

Technical Data

Choose Reliable Coolant Filtration

If your goal is to reduce coolant system failures, maintain process stability and lower operating costs, the magnetic separator is the right choice. Implement continuous coolant purification – without unnecessary downtime – and increase the efficiency of your machining system.